Tubelite introduces high-performance TU24000 storefront

Tubelite_TU24000storefront_cutawayHelping commercial buildings meet energy conservation needs, Tubelite introduces its newest storefront system – TU24000 Series. This high-performance storefront system is part of Tubelite’s Therml=Block™ product offering and features an additional pour and debridged thermal break pocket to withstand the most demanding climates and conditions. Optimizing thermal performance contributes to energy efficiency and helps reduce associated heating and cooling costs.

“The TU24000 Series’ dual pocket improves thermal performance by dramatically decreasing U-Factors and increasing Condensation Resistance Factors when compared with a single pour and debridged thermal break pocket used with the same size and type of insulated glass,” says Tubelite’s marketing manager Mary Olivier.

Tubelite_TU24000storefrontTubelite’s TU24000 Series storefront achieved exceptional performance test results in accordance with AAMA 501.1 and 1503, ASTM E283, E331, E330 and E90, as well as NFRC rating systems. Azon’s Lancer® mechanical lock provides long-term resistance to shrinkage of the polyurethane barrier.

TU24000 is recommended for low-rise buildings and the lower floors of high-rises. The glass is centered in the 4.5-inch-deep system for a pleasing reveal on the exterior and interior sides of the frame. This new storefront system matches the 2-by-4.5-inch profile on its popular T14000 Series system.

Assembled using screw spline or clip joinery, TU24000 Series’ framing is compatible with Tubelite’s Medium and Wide Stile Therml=Block Doors. The storefront’s framing also has 0.5-inch bite for use with glass or panels up to 1-inch thick. Verticals can be steel reinforced for high-performance against strong windloads. Tubelite’s 3700 Series operable windows can be glazed into the storefront framing pocket for natural ventilation.

Beyond the environmental benefits of high thermal performance and natural ventilation, the aluminum used to produce Tubelite’s systems can be extruded using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. Seven anodized finishes and 20 standard paint color are available on TU24000 Series storefront framing system.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite adds Greg Hall to engineering team in Texas

Greg Hall has been hired as a product development engineer working at Tubelite’s facility in Dallas/Fort Worth, Texas.Tubelite_GregHall_crop

Hall brings nearly 30 years of experience with storefront, curtainwall, windows, and hurricane impact systems. He says, “After learning about the company’s vision, growth and goals for the future, I decided I wanted to be a part of the team. The thing that impressed me the most about Tubelite was its reputation for customer service.”

Prior to joining Tubelite, Hall worked for 10 years with Oldcastle Building Envelope (formerly Vistawall) as a senior product development designer. Previous to that, he was a design engineer at International Aluminum and at U.S. Aluminum.

Before moving south, he attended the University of Northern Iowa where he earned a Bachelor of Technology in industrial technology. Today, he lives in Forney, Texas, and shares his industry knowledge as an active member of the Glass Association of North America (GANA). Most recently, he has been involved in writing GANA’s new Commercial Fenestration Systems Manual (CFSM) manual.

In addition to Tubelite’s GANA membership, it is a member of the American Architectural Manufacturers Association (AAMA), the Construction Specification Institute (CSI), the U.S. Green Building Council (USGBC) and an approved continuing education provider through the American Institute of Architects (AIA).

###

Media contact: Heather West, heather@heatherwestpr.com

Shared Learnings: Aluminum Finishing – PVDF Coatings (part 1 of 2)

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

Fluoropolymer coatings are two-coat systems formulated to provide excellent performance against weathering in normal environments. Suited for architectural product applications — such as storefronts, curtainwalls, windows and louvers — these coatings are highly resistant to chalking, chipping, peeling and fading. They also protect against chemical staining and environmental stresses such as dirt, ultraviolet (UV) radiation and acid rain. The coatings are available in a wide range of earth tone colors and offer excellent color consistency.

“XL” coatings are three- and four-coat systems consisting of a primer, a fluoropolymer color coat, a clear topcoat and sometimes a barrier coat to seal and protect the entire system. A clear top coat is required for one of two reasons, to protect and encapsulate the metallic flake in the topcoat, or to give added UV protection to bright and exotic colors.

These coatings offer the perfect solution for projects such as chlorine rooms, sewage treatment facilities, power plants, paper mills and highly aggressive environments including industrial and seacoast areas where maximum protection against chemical and salt spray corrosion is required.

Please note that paint manufacturers do not recommended using a clear topcoat over a white color paint. The clear topcoat is not required and will not extend warranty periods. The application of a clear coat can affect the tone of the underlying color. The color coat typically shifts toward yellow when a clear is applied. This is due to the fact that clear coats are not “water white” or colorless, but are actually a slightly yellow color. The degree of color change seen with a clear coat over a white is usually deemed unacceptable.

Coated aluminum panels have been tested for performance in the high-salt, high-humidity, and high-ultraviolet (UV) exposure environment of South Florida. Image courtesy of Linetec

Coated aluminum panels have been tested for performance in the high-salt, high-humidity, and high-UV exposure environment of South Florida. Image courtesy of Linetec.

Name Your Brand

Kynar or Kynar 500® is not a finished paint. It is a registered trademark brand name for PVDF (polyvinylidene fluoride) resin, as is Hylar 5000®. Arkema is the manufacturer of Kynar and Kynar 500 resin. Solvay is the manufacturer of Hylar 5000 resin.

PVDF resin is the raw material used by licensed formulators to manufacture PVDF-based coatings. When formulated into a coating composition, the paint contains a minimum of 70% by weight of Kynar 500 or Hylar 5000 resin to manufacture a 70% PVDF resin-based coating that meets the highest performance criteria of AAMA 2605.

PPG manufactures Duranar®, Valspar manufactures Fluropon® and AkzoNobel manufactures Trinar® – all are examples of 70%  PVDF coatings that utilize the Kynar 500 and/or Hylar 5000 resin.

The key to a product’s performance is the resin chemistry. For the ultimate in long-term durability, time has shown that PVDF resin is the one to choose. Other coating resins include acrylic, polyester, silicone polyester and urethane.

Why Specify?

To be both functional and decorative, metal must be coated with a finish that beautifies with color and doesn’t chalk; a finish that won’t lose its color and sheen; a finish that won’t pit, chip or age before it’s time. No other coating system withstands the rigors of nature and time like those based on PVDF resins. This high-performance fluoropolymer resin, with its extraordinary capability to retain color and gloss, keeps painted metal looking vibrant and appealing.

While applicators and paint suppliers warrant 70% PVDF finishes for up to 20 years, many more years of service life should be expected.

Get the Lead Out

In the architectural coatings industry, it takes certain pigments to get bright and exotic colors such as reds, oranges and yellows. The most commonly known pigments to achieve these colors are the minerals lead and cadmium. Throughout the years, environmental and health concerns have spurred increasingly stringent regulatory requirements for the use and disposal of both lead and cadmium pigments. As a result, environmentally conscious manufacturers and applicators have refrained from using these pigments in their coating systems.

**

Resources:Tubelite_TomMinnon

* Arkema Kynar
* Linetec
* Tubelite Inc.
* Solvay Hylar

Watch for part 2 on PVDF Coatings in May and in “Architect’s Guide to Glass and Metal.”

**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Mike Kwasny serves Utah and southern Colorado as Tubelite’s client development manager

Tubelite_MikeKwasnyTubelite, Inc. named Mike Kwasny, CDT, as a client development manager serving Utah and southern Colorado. Kwasny provides glazing contractors with storefront, curtainwall, entrance and daylighting systems.

“With Tubelite’s breadth of product and reputation for dependability, I see strong potential for assisting the glazing contractors and architects in my territory who are concentrating on low-rise commercial buildings, such as schools, churches, medical offices and mixed-use retail/office spaces. In addition to working directly with glaziers, I enjoy assisting architectural firms with the design and specification details needed to bring these projects to life,” says Kwasny.

He continues, “With stricter energy codes, we have a great opportunity with our 300ES curtainwall, Max/Block sun shades, aLuminate light shelves and our other products contributing to thermal performance.” Kwasny adds that he is excited about Tubelite’s continued growth and its expansion of operations with a Dallas/ Fort Worth facility.

Most recently, Kwasny worked as a sales representative for Manko Windows Systems in Colorado. Prior to that, he dedicated 28 years to Oldcasstle (Vistawall) as a sales representative in Colorado, Utah and Wyoming. Before moving to Colorado, Kwasny lived in the Midwest and earned a B.S. at the University of Wisconsin-LaCrosse.

As a member of the Construction Specification Institute (CSI), Kwasny successfully completed the certification exam to become a Construction Documents Technologist (CDT). He enjoys sharing his industry insight and looks forward to presenting Tubelite’s educational and technical resources through involvement in associations and events.

In addition to Tubelite’s CSI membership, it is a member of the U.S. Green Building Council (USGBC), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA).

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite announces expansion in Dallas/Fort Worth

Tubelite Inc., a leading manufacturer and supplier of architectural aluminum storefront, entrance and curtainwall systems in the United States, has finalized the location of their Texas facility. The selected site at 4900 Langdon Road is on the southeast side of Dallas and near the I-20 / I-45 interchange.

“The expansion project is progressing nicely,” says Ken Werbowy, president of Tubelite.

The building plans have been drafted for the greater than 27,000 square foot area that will provide on-site CNC machining for door and frame fabrication, as well as warehousing stock products. The plan layout also includes an office area to accommodate the transition of existing client services personnel, who currently are working out of the company’s Mesquite, Texas office.

Werbowy adds, “This facility is easily accessible to accommodate shipping needs and is centralized within the region to provide even faster lead-times and damage-free shipments to our customers in the region.”

“This is a top priority for us and the team is committed to keep this project moving quickly,” adds Chuck Pope, director of operations.

An open house is planned for the location once it is fully operational.

###

Media contact: Heather West, heather@heatherwestpr.com

Scott Dooley joins Tubelite as client development manager for Alabama and Florida’s panhandle

TubeliScottDooleyte, Inc. has hired Scott Dooley as a client development manager serving clients in Alabama and in Florida’s panhandle. He will provide Tubelite’s glazing contractors and architectural clients with storefront, curtainwall, entrance and daylighting systems, including Tubelite’s ForceFront™ Storm and Blast products.

Dooley most recently worked at Oldcastle Building Envelope, where he was a sales representative for 14 years. His career in the glass industry spans more than 20 years, half of which has been focused in the Southeast region. His previous employers have included Pensacola Glass and Vistawall. Adding to his leadership experience, Dooley served for 10 years in the U.S. Air Force with active duty in Operation Desert Storm.

Based in Pace, Fla., Dooley says he looks forward to taking Tubelite’s product lines to the next level in his territory and is excited about the company’s expansion of operations with a Dallas/ Fort Worth facility.

Dooley shares his industry insight and Tubelite’s educational and technical resources through involvement in associations and events. Tubelite is a member of the U.S. Green Building Council (USGBC), the Construction Specification Institute (CSI), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA).

###

Media contact: Heather West, heather@heatherwestpr.com

Shared Learnings: What is Anodizing? (part 2 of 2)

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

Specifying Anodized Finishes

The Aluminum Association has developed a system of designation for anodized finishes on aluminum. Specific finishes of the various types are designated by a letter followed by a two-digit numeral. Each designation may be combined into a single composite designation to identify a sequence of operations covering all of the important steps leading to a final complex finish.

Linetec_Anodize1

Almost all finishes used on aluminum may be subdivided into three major categories: mechanical finishes, chemical finishes and coatings.

Descriptions of the most commonly utilized finishes are as follows:

* Mechanical: (M)
M10 – Unspecified as fabricated

* Chemical (C)
C21- Fine matte (eco-friendly etch process)
C22 – Medium matte etch (caustic etch process)

* Anodic Coatings (A)
Architectural Class II (0.4-0.7 mils thick)
A31 – Clear
A32 – Integral Color
A34 – Electrolytically deposited color (two-step)

Architectural Class I (0.7 mil and thicker anodic coating)
A41 – Clear
A44 – Electrolytically deposited color (two-step)

All composite designations are preceded by the letters “AA” to identify them as an Aluminum Association designation.

* Example 1: Aluminum Association (plus) Mechanical Finish (plus) Chemical Etching (plus) Anodic Coating translates to:
Class II Clear Anodized Finish AA‑M10‑C21‑A31 complying with AAMA 611

* Example 2: An Architectural Class I medium bronze electrolytic deposition (two-step) would be designated:
Class I Color Anodized Finish: AA‑M10‑C21‑A44 complying with AAMA 611. Provide color as indicated.

Linetec_Anodize2

Maintenance and Cleaning

As with any finished building material, anodized aluminum requires reasonable care prior to and during installation, and periodic cleaning and maintenance after installation. Although anodized aluminum possesses exceptional resistance to corrosion, discoloration and wear, its natural beauty can be marred by harsh chemicals, rough conditions or neglect. The marks resulting from such mistreatment may be permanent. For example, mortar, cement and other alkaline materials will quickly corrode anodic coatings if allowed to dry on the metal surface.

Surfaces exposed to the atmosphere will collect soil and dirt, the amount of which varies depending on geographic area, environmental conditions, finish and location of the building. More frequent cleaning may be required in heavily industrialized areas compared to rural areas. Seasonal rainfall can reduce washing frequency by removing water-soluble deposits and less adherent soil. In climates where rainfall is low, atmospheric washing of the surface is minimal. These areas may require more frequent cleaning than in areas where rainfall is more prevalent.

Never use aggressive alkaline or acid cleaners on aluminum finishes. Do not use cleaners containing trisodium phosphate, phosphoric acid, hydrochloric acid or similar compounds. It is preferable to clean the metal when shaded. Do not attempt to clean hot, sun-heated surfaces since chemical reactions on hot metal surfaces will be accelerated and non-uniform.

**

Resources:

* Aluminum Anodizers Council
* The Aluminum Association
* American Architectural Manufacturers Association
* Linetec
* Tubelite Inc.

**Tubelite_TomMinnon

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

John Wiemer serves Arkansas and Oklahoma as Tubelite’s client development manager

John Wiemer has been named as Tubelite’s client development manager serving glazing contractors, specification writers and architectural clients in Arkansas and Oklahoma. He will offer support with clients’ storefront, curtainwall, entrance and daylighting system needs, including Tubelite’s ForceFront™ Storm and Blast products.JohnWiemer

Located in Hot Springs Village, Ark., Wiemer brings more than 30 years of industry experience to his new role at Tubelite. “The glass and glazing industry is like a big family to me,” says Wiemer. “It is a pleasure to join Tubelite. The company is adding people and equipment, and adding a regional facility in Dallas. Their growth during this tough time speaks to their excellent teamwork and strategies.”

Wiemer previously dedicated three decades of his career as an architectural sales representative with Kawneer. Most recently, he worked for Valley Building Specialties where he supervised the estimating and project management department.

In addition to his hands-on knowledge, Wiemer earned a degree in building construction technology from Arkansas’ John Brown University. He also is a certified Construction Document Technologist (CDT) through the Construction Specifications Institute (CSI).

Both Wiemer and Tubelite are members of CSI. Further supporting its clients, Tubelite is a member of the U.S. Green Building Council (USGBC), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA).

###

Media contact: Heather West, heather@heatherwestpr.com

Shared Learnings: What is Anodizing? (part 1 of 2)

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

What is Anodizing?

Anodizing is an electrochemical process that converts aluminum’s metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish. It is readily available for storefront, curtainwall, entrances and daylight control systems.

Exposed to the earth’s atmosphere, aluminum combines with oxygen to form a protective surface film, which inhibits further oxidation of the aluminum. This natural oxide is extremely thin, loosely adhered to the aluminum surface and easily removed by handling. Anodizing is a process, which thickens the natural oxide film resulting in a heavy aluminum oxide film of controlled thickness having the hardness similar to that of a ruby or sapphire. Anodizing is, therefore, a matter of highly controlled oxidation—the enhancement of a naturally occurring phenomenon.

Anodizing uses the base metal – the aluminum alloy – to create a thin, extremely strong and corrosion-resistant finish. The anodized surface is very hard and thus preserves and extends the life of the aluminum product. Architectural aluminum anodic coatings provide good stability to ultraviolet (UV) rays and does not chip or peel.

The anodic oxide structure originates from the aluminum substrate and is composed entirely of aluminum oxide. This aluminum oxide is not applied to the surface like paint or plating, but is fully integrated with the underlying aluminum substrate, so it cannot chip or peel. It has a highly ordered, porous structure that allows for secondary processes such as coloring and sealing.

Anodize_Magnification

Anodizing offers a range of colors in earth tones, such as champagne, bronze-tones and black. Unlike other finishes, anodizing allows the aluminum to maintain its metallic appearance. Clear anodizing does not incorporate any pigments.

When aluminum is anodized, an electrical current is passed through a bath of sulfuric acid (the electrolyte), while the aluminum being treated serves as the anode. This produces a clear film of aluminum oxide on the aluminum’s surface. This layer is mostly porous with a very thin barrier layer at the base. This structure lends itself very well to electrolytic coloring.

Anodizing is a water-based process and uses no volatile organic compounds (VOCs). There are no vehicle solvents, no carrier resins, and any pigmentation used in anodizing is created by extremely small amounts of metals or dye securely locked within the hard surface. No toxic organics are used in anodizing. Recyclability of aluminum is unaltered by anodizing and no intermediate processing is needed for anodized metal to re-enter the recycle chain.

Anodizing is a safe process that is not harmful to human health. An anodized finish is chemically stable, will not decompose and is non-toxic. The anodizing process is non-hazardous and produces no harmful or dangerous by-products. Under U.S. Environmental Protection Agency (EPA) rules, conventional anodizing generates no hazardous waste; it does not use VOCs or EPA-listed toxic organics.

Anodized products have an extremely long life span and offer significant economic advantages through maintenance and operating savings. Anodizing is a reacted finish that is integrated with the underlying aluminum for total bonding and unmatched adhesion.

The Anodizing Process

* Clean – The anodize process begins with the material being cleaned in a non-etching alkaline chemical cleaner to remove all shop dirt, water, soluble oils and other unwanted surface contaminates. which may have accumulated on the material during handling and/or manufacturing.

* Rinse – After cleaning, the material is rinsed and is then ready for etching.

* Etch – Etching is an important step during the anodize process. It is designed to dissolve a thin layer on the surface of the aluminum to develop a smooth uniform finish. Most anodizers have changed their etch chemistry from conventional caustic etch to a more eco-friendly acid etch technology.

The eco-friendly acid etch creates an aesthetically appealing, “frostier” appearance that helps hide small defects, such as die lines, flow lines, minor corrosion and scratches, that may occur on the aluminum surface. Although neither conventional or acid etch removes irregularities in the aluminum, acid etch does a better job of concealing them. This gives the material a better aesthetic finish on both primary and recycled aluminum extrusions.

* Desmut – Material is then moved to deoxidzing and desmutting process, which further prepares the aluminum surface for subsequent finishing. This step removes surface oxides. It also removes smut, which is a combination of intermetallics, metal and metal oxides remaining on the surface after cleaning and etching. And, it actives the surface for the electrochemical anodizing.

* Anodize – In the anodizing tank, the electrochemical oxidation of an aluminum surface takes place to produce a stable film of oxide. In this process, a porous, insulative layer composed of aluminum and oxygen is produced by passing electricity through the aluminum in a conductive medium. The basic structure of an anodic coating is based on a series of hexagonal columns of oxide, each with a central pore and a thin barrier layer separating the electrolyte in the base of the pores from the underlying metal.

* Electrolytic Color – The coloring of an anodic film is designed to enhance the appearance of the material and broaden the opportunity for anodized aluminum applications. In electrolytic coloring, or “two-step” coloring, anodizing is followed by the electro-deposition of a metal. AC power is used to deposit tin metal. Deposition takes place at the bottom of the pore. The intensity of the color is dependent on the amount of tin deposited and the packing density.

* Seal – After anodizing and coloring, the material is sealed in a mid-temperature hydrothermal seal and then given a final hot water rinse. This last, important step ensures that the high-quality anodized finishes will maintain their beauty and durability for many years.

Linetec_Anodize3

**

Resources:

* Aluminum Anodizers Council
* The Aluminum Association
* American Architectural Manufacturers Association
* Linetec
* Tubelite Inc.

Watch for part 2 on anodizing in March and in “Architect’s Guide to Glass and Metal.”

**Tubelite_TomMinnon

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Tubelite announces expansion in Dallas/Fort Worth (Feb. 12, 2013)

Tubelite Inc., a leading manufacturer and supplier of architectural aluminum storefront, entrance and curtainwall systems in the United States, has announced it will be expanding its operational footprint during the second quarter of this year with the establishment of a new regional facility in the Dallas/Fort Worth area. The site selection is in process and will be greater than 25,000 square feet.

“We are extremely proud and excited to be expanding upon our already-established presence within the Texas and South Central market with this new facility,” says Ken Werbowy, president of Tubelite. “This new facility will allow us to provide even faster lead-times and damage-free shipments to our existing customers in the region through the use of on-site CNC machining for door and frame fabrication, as well as warehousing stock products.”

Existing client services personnel, who currently are working out of the company’s Mesquite, Texas offices, will relocate to the new facility where they will join new hires for the operation. To complement the investment and commitment to the region, the company has begun recruiting for additional sales and architectural specification positions to further assist their customers in the area.

Werbowy adds, “This expansion strengthens our current strategy and commitment to both our glazing contractor clients, as well as distributors in the region.”

About Tubelite Inc.
Tubelite was established in 1945. The company’s headquarters, and primary distribution, warehousing and assembly operations are located in Walker, Mich. Its facility in Reed City, Mich., houses the company’s aluminum extrusion operation. The company is a subsidiary of Apogee Enterprises, Inc. (NASDAQ: APOG). Apogee, headquartered in Minneapolis, is a leader in technologies involving the design and development of value-added glass products and services.

Forward-Looking Statements
The discussion above contains “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. These statements reflect Apogee management’s expectations or beliefs as of the date of this release. Apogee undertakes no obligation to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. All forward-looking statements are qualified by factors that may affect the operating results of Apogee, including the following: operational risks within (A) the architectural segment: i) competitive, price-sensitive and changing market conditions, including unforeseen project delays and cancellations; ii) economic conditions, material cost increases and the cyclical nature of the North American and Latin American commercial construction industries; iii) product performance, reliability, execution or quality problems that could delay payments, increase costs, impact orders or lead to litigation; and iv) the segment’s ability to fully and efficiently utilize production capacity; and (B) the large-scale optical segment: i) markets that are impacted by consumer confidence and trends; ii) dependence on a relatively small number of customers; iii) changing market conditions, including unfavorable shift in product mix and new competition; and iv) ability to fully and efficiently utilize production capacity. Additional factors include: i) revenue and operating results that are volatile; ii) financial market disruption which could impact company, customer and supplier credit availability; iii) self-insurance risk related to a material product liability event and to health insurance programs; iv) cost of compliance with governmental regulations relating to hazardous substances; and v) foreign currency risk related to certain continuing operations. Apogee cautions investors that actual future results could differ materially from those described in the forward-looking statements, and that other factors may in the future prove to be important in affecting Apogee’s results of operations. New factors emerge from time to time and it is not possible for management to predict all such factors, nor can it assess the impact of each such factor on the business or the extent to which any factor, or a combination of factors, may cause actual results to differ materially from those contained in any forward-looking statements. For a more detailed explanation of the foregoing and other risks and uncertainties, see Item 1A of Apogee’s Annual Report on Form 10-K for the fiscal year ended March 3, 2012.

###

Shared Learnings: The Benefits of Natural Daylighting, part 3 of 3

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

Daylighting and Retail

Recent studies report that daylighting can offer retail establishments a strong competitive advantage. This is supported by a study commissioned by PG&E that compares the retail sales performance of 108 stores operated by a large (unidentified) chain retailer. Two-thirds of the stores had skylighting, and the remaining one-third did not. Otherwise, the stores were very similar, with the same basic interior design, the same merchandise and all management and advertising handled by headquarters. Considering several factors, skylighting was found to have the largest impact, boosting a store’s sales index by an average of 40%.

The appearance of daylighting very often contributed to achieving a fresh appearance: clean, crisp, clear and bright. One effective application of daylight is incorporating skylights in the changing room to provide an opportunity for consumers to see natural skin tones, and fabric colors as they will be experienced outside of the store.

Walmart in Aurora, Colo., uses vertical clerestories to effective daylight the store. Photos courtesy of DOE/NREL, Credit – Pat Corkery.

Walmart in Aurora, Colo., uses vertical clerestories to effective daylight the store. Photos courtesy of DOE/NREL, Credit – Pat Corkery.

Wal-Mart Success Story

Many Wal-Mart stores and distribution centers around the world include a daylight harvesting system, which integrates skylights that dim or turn off interior electric lighting in response to the amount of daylight available. By using dimmable T-8 fluorescent lamps, electronic continuous dimming ballasts and computer controlled daylight sensors with approximately one skylight per every 1,000 square feet, they take full advantage of natural light when available.

Daylight harvesting is estimated to save up to 75% of the electric lighting energy used in the sales area of a supercenter during daylight hours. Each daylight harvesting system is estimated to save an average of 800,000 kWh per year, which is enough energy to power 73 single-family homes (11,020 kWh average annual usage) for an entire year.

Every facility Wal-Mart builds today from the ground up includes a skylight/dimming system. Nationwide, Wal-Mart builds or converts 200-300 facilities each year. All new stores will include the daylighting system.

NREL has been monitoring and evaluating more than 50 different technologies that Wal-Mart installed in its experimental Supercenter store in Aurora, Colorado, including daylighting. Photos courtesy of DOE/NREL, Credit – Pat Corkery.

NREL has been monitoring and evaluating more than 50 different technologies that Wal-Mart installed in its experimental Supercenter store in Aurora, Colorado, including daylighting. Photos courtesy of DOE/NREL, Credit – Pat Corkery.

**

Resources:

* Tubelite Inc.
* Retail Skylighting (PDF)
* Architects’ Perception of Daylighting in Commercial Building Design
* Daylighting Collaborative
* Energy Design Resources
* Concepts for Daylight Harvesting (PDF)

**Tubelite_TomMinnon

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Shared Learnings: The Benefits of Natural Daylighting, part 2 of 3

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

An integrated design balances the cooling load of the window against required daylight illumination levels, thereby capturing both cooling and lighting energy savings without creating discomfort. A poor design imposes a substantial cooling load and creates glare. Achieving this balance requires careful and informed design and engineering.

Daylighting requires the participation and cooperation of multiple disciplines — architecture, lighting design and mechanical system design in conjunction with proper glass selection. Even when the proper components are selected, poor design and commissioning practices often lead to unreliable performance and uncomfortable work environments.

Control the Glare

Glare from natural sunlight can offset any positive attributes of daylighting. Glare will contribute to eyestrain and reduced productivity. Care must be taken in how daylight is allowed into the building without causing glare.

Some design elements may include:

* Exterior sunshades – Effective on south facing elevations only and may not have a positive effect during the winter months when the sun is low in the sky

Tubelite Inc. - Max/Block™ Sun Shade

Tubelite Inc. – Max/Block™ Sun Shade

* Translucent (as opposed to transparent) glazing – Very effective when used in skylighting applications

* Light redirecting systems – Light louvers or light shelves are effective at both controlling the glare as well as redirecting light toward the ceiling.

LightLouver LLC

LightLouver LLC

* Manually or automatically controlled blinds – Consider blinds between the glass to avoid damage and eliminate cleaning

Wausau Window and Wall Systems - projected window with integral blinds

Wausau Window and Wall Systems – projected window with integral blinds

* Electrochromic or thermochromic glazing – Tints the glass either electronically or by natural solar heat.

SAGE Electrochromics

SAGE Electrochromics

**

Resources:

* Tubelite Inc.
* Light Louver LLC
* Wausau Window and Wall Systems
* SAGE Electrochromics
* Daylighting Collaborative

Watch for part three on daylighting in January and in “Architect’s Guide to Glass and Metal.”

**Tubelite_TomMinnon

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Shared Learnings: The Benefits of Natural Daylighting, part 1 of 3

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

As winter approaches, and the amount of daylight decreases, it’s important to realize the positive effects of natural daylight. The lack of daylight has been documented to cause Seasonal Affective Disorder (SAD), maladjustment of our body clocks (circadian rhythms) and consistent periods of reduced productivity and enthmattophoto architectural photographyusiasm. One solution is providing a well-lit space, with as much natural light as possible. Daylighting provides superior quality, full-spectrum, flicker-free light that positively impacts behavior. In study after study, daylighting is correlated to dramatic improvements in human performance in retail, workplace, educational and health care facilities.

Daylight is a full spectrum source of visible light. That is, it imparts the same spectral distribution as sunlight. Unlike electric lights, which sometimes provide a limited spectral range that is concentrated in the blue/green or yellow/green range, daylight is best suited to human vision. Daylight can also provide various illumination levels through proper design. These inherent characteristics of daylight contribute to improved lighting quality by enhancing color discrimination and rendering. Working by daylight is believed to result in less stress and discomfort.

Turn Off the Lights

Daylighting saves dollars by using controls to automatically turn off the electric lights when interior daylight levels are sufficient for the task. This reduces both lighting and cooling costs, since reduced electric lighting cuts cooling loads. Daylight is inherently more efficient than electric light, contributing substantially less heat to a space for the same amount of light.

Electric lighting comprises 515,000,000 MWh or 20 percent of the nation’s electricity consumption. Of this total, approximately 10-15 percent is used to light a building’s perimeter zone where daylight is already present. For daytime-occupied commercial buildings, research projections show that total electricity and peak demand savings of 20-40 percent in lighting and its associated cooling energy can be achieved with the proper use of dimmable daylighting controls throughout the United States. Daylighting a building properly is like adding an alternative energy power plant that produces zero carbon emissions.

mattophoto architectural photography

Designing for Daylight

Daylighting strategies and architectural design strategies are inseparable. Daylight not only replaces artificial lighting, reducing lighting energy use, but also influences both heating and cooling loads. Planning for daylight therefore involves integrating the perspectives and requirements of various specialties and professionals. Daylighting design starts with the selection of a building site and continues as long as the building is occupied.

**

Resources:

Architects’ Perception of Daylighting in Commercial Building Design

Daylighting Collaborative

Energy Design Resources

Concepts for daylight harvesting (PDF)

Watch for parts two and three on daylighting in December and January and in “Architect’s Guide to Glass and Metal.”

**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Tubelite adds Danny Lamartiniere as client development manager for Louisiana, Mississippi

Danny Lamartiniere joins Tubelite, Inc. as client development manager in Louisiana and Mississippi providing storefront, curtainwall, entrance and daylighting systems to owners, architects and glazing contractor of commercial buildings.

Lamartiniere draws from 46 years in the fenestration industry. He most recently served as a sales representative in the region for U.S. Aluminum. Prior to this, he worked in Louisiana at Allen Glass and at Good Neighbor Glass.

Based on his extensive experience, Lamartiniere says, “I see Tubelite’s storefront and ForceFront™ Storm hurricane impact products as essential to our market. We already have attracted many new customers and see more opportunity ahead.”

Cultivating these opportunities, Lamartiniere and Tubelite are exhibiting at the Design-Build Conference & Expo in New Orleans, Nov. 7-9. Further supporting its clients, Tubelite is a member of the U.S. Green Building Council (USGBC), the Construction Specification Institute (CSI), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA).

###

Media contact: Heather West, heather@heatherwestpr.com

Shared Learnings: How the International Green Construction Code (IgCC) will impact building design

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

The International Green Construction Code (IgCC) is the first national green model code. It is flexible, enabling jurisdictions to choose additional requirements that make the code a deeper shade of green, while paying close attention to the local climate and local regulatory requirements.

This new code is intended to provide “minimum requirements to safeguard the environment, public health, safety and general welfare;” to reduce the negative impacts and to increase positive impacts of the built environment on the natural environment and building occupants. As such, it covers natural resources, material water and energy conservation, operations and maintenance for new and existing buildings, building sites, building materials and building components (including equipment and systems). The IgCC applies to all occupancy-types, except low-rise residential buildings under the International Residential Code.

The IgCC can have a major, immediate impact. According to the Energy Information Administration, buildings generate almost 40 percent of all greenhouse gas emissions and 76 percent of all power plant generated electricity. Buildings can, and should, be designed to operate with significantly less than today’s average energy levels.

How does this complement existing rating systems or other guidelines?

Rating systems, such as LEED, are voluntary guidelines for cutting-edge applications of green building design. The IgCC establishes minimum requirements for all buildings, providing a natural complement for voluntary rating systems that extends beyond the IgCC’s baseline. Rating systems are voluntary. In contrast, a model code adopted by the jurisdiction is enforceable and has the weight of law. The U.S. Green Building Council, creator of LEED, has participated in the development of the IgCC and endorses its usage as a viable option for communities that wish to regulate minimum green building provisions.

To fully appreciate the position of the IgCC in the advancement of building performance, it is important to understand the distinction among three modes of regulation: prescriptive, performance-based and outcome-based.

* Prescriptive codes, as the term suggests, prescribe specific materials, systems or configurations, such as the R-value of insulation or the percentage of exterior surface that may be glazed.

* Performance-based codes establish performance expectations, such as a maximum amount of anticipated energy use, and proposed building designs demonstrate compliance with these expectations through computer modeling. The IgCC offers both prescriptive- and performance-based paths to compliance.

* The third, emerging mode is outcome-based. While performance-based methods predict — but do not absolutely ensure — a level of performance, an outcome-based code would require that a building actually perform to expectations as determined through the monitoring of the completed building in operation.

Prescriptive vs. Performance Paths for Energy Compliance

The prescriptive path is a set of pre-determined, simple and easy-to-follow guidelines and assembly performance values that address energy performance features in the design of a building. They do not require extensive analysis or technical support. Intended to be easily understood and applied, prescriptive requirements are basically a building assembly component checklist of required performance values that, when applied, will be accepted as having met the minimum code requirements.

The performance path defines a process by which an architect can design a building that will achieve energy code compliance with custom architectural assemblies, energy values and features, instead of a set of prescribed values. On the performance path, energy modeling is required to demonstrate that the overall reduction in energy use of the proposed building is at least as good as the minimum code requirement.

In response to the need for greater energy conservation, prescriptive path elements continue to become ever more restrictive to the point of significantly limiting design flexibility. And while relatively simple, the prescriptive path also doesn’t provide the flexibility needed to respond to integrated passive design strategies, such as maximizing daylight, strategic window placement or evaluating trade-offs of view-glazing placement with higher thermal performance assemblies.

Some examples of the fenestration limitations of the prescriptive path are:

  • Mandatory values for solar heat gain coefficient (SHGC) and window performance may not necessarily be beneficial in all climate zones, where in certain instances, solar gain coming into a building can offset heating needs. Restrictions on the amount of glass and SHGC requirements also severely limit daylight penetration that can afford reduction in electric lighting and associated cooling energy consumption.
  • The prescriptive path of the IgCC mandates that solar shading devices be permanently attached on specified building orientations; however, successful design of solar shading is likely better suited to the flexibility in the performance path rather than the prescriptive path.
  • The amount of glass on a building is restricted in the prescriptive path. For example, if a designer or building owner wants more transparency, or wishes to take advantage of views or unique site opportunities, the potential to compensate with higher performance in other building assemblies is only available using the performance path and energy-modeling. The performance path affords much greater freedom of design choice. It affords the opportunity to offset different system efficiencies against others, so long as the overall energy efficiency goals are met.

On-Site Renewable Energy Systems

Building project design shall show allocated space and pathways for future installation of on-site renewable energy systems and associated infrastructure that provide the annual energy production equivalent of not less than 6.0 kBtu/ft2 for single-story buildings and not less than 10.0 kBtu/ft2 multiplied by the total roof area in ft2 for all other buildings.

Daylit area of building spaces

IgCC has very specific requirements for daylighting a building. The designer must take into account any side-lighting (vertical fenestration), rooftop monitors, skylights and tubular daylighting devices. A daylight analysis must be conducted that includes:

  • Exterior shading devices, buildings, structures and geological formations on the fenestration of the proposed building and on the ground and other light reflecting surfaces.
  • Movable exterior fenestration shading devices.
  • Blinds, shades and other movable interior fenestration shading devices.
  • Automatic daylight controls.
  • Dynamic glazing.

Permanent Projections

For climate zones 1–5, the vertical fenestration on the west, south and east shall be shaded by permanent projections that have an area-weighted average Projection Factor (PF) of not less than 0.50. The building is allowed to be rotated up to 45 degrees to the nearest cardinal orientation for purposes of calculations and showing compliance. The PF is the ratio of the distance the overhang projects from the window surface to its height above the sill of the window it shades.

[Courtesy of www.energycodes.gov]

Vertical Fenestration Area

The total vertical fenestration area shall be less than 40% of the gross wall area. This requirement supersedes the requirement in Section 5.5.4.2.1 of ANSI/ASHRAE/IES Standard 90.1. Keep in mind that the vertical fenestration of a building may be allowed to exceed 40% by using the Performance Path for energy compliance.

Maximum U-Factors and Solar Heat Gain Coefficient

The table below shows the U-Factor and SHGC requirements for climate zone 5 per the IgCC (in green on the map below).


These performance requirements present a real challenge to the architectural aluminum industry. Many manufacturers are responding to the need for more energy efficient glazing systems by developing new and improved thermal break technology, such as: double pour and debridge, thermal strut and curtainwall fiberglass pressure plates.

The thermal analysis below shows that using standard storefront with a single thermal break and glass with a Center of Glass (COG) U-Factor of 0.30, does not meet the “Assembly U-Factor” code requirement of 0.35 of less.


The adoption of the IgCC is a step toward achieving the goal of carbon neutrality in building construction by 2030. The IgCC is the first model code to include sustainability measures for the entire construction project and its site — from design through construction, certificate of occupancy and beyond. The new code is expected to make buildings more efficient, reduce waste and have a positive impact on health, safety and community welfare. We will all need to become more familiar with this new code as it gets adopted by states and municipalities.

**

Resources:
The American Institute of Architects’ Guide to the IgCC, http://www.aia.org/advocacy/AIAB085336

International Code Council (ICC) and the IgCC, http://www.iccsafe.org/cs/IgCC/Pages/default.aspx?r=IgCC

ICC PowerPoint – Overview of the 2012 IgCC, http://www.iccsafe.org/cs/IGCC/Documents/Media/2012_IgCC-Overview.pps

ICC Book – Green Building: A Professional’s Guide to Concepts, Codes, and Innovation, http://www.iccsafe.org/Store/Pages/Product.aspx?id=7702S11

Windows for High Performance Commercial Buildings, http://www.commercialwindows.org

**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Event: ArchitectureBoston Expo, Nov. 14-16

Representatives from Tubelite will be in SIGCO’s booth #930 at the Boston Convention and Exhibition Center for ArchitectureBoston Expo 2012. Watch the ABx website for more information about the conference.

Event: Design-Build Conference and Expo, Nov. 7-9

Representatives from Tubelite will be in booth #750 at New Orleans’ Ernest N. Morial Convention Center for the 2012 Design-Build Conference & Expo. Watch the Design-Build Institute of America (DBIA) website for more information about the conference.

Event: West Michigan Design and Construction Expo, Oct. 25

Tubelite will be exhibiting at West Michigan Design and Construction Expo, hosted by the Builders Exchange of Michigan and the Grand Rapids Chapter of the Construction Specification Institute (CSI Grand Rapids).

The event will be held, Oct. 25, 1-7 p.m., at the Deltaplex Arena in Grand Rapids, Michigan.

Shared Learnings: Shedding Light on Photovoltaics

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

Photovoltaics convert light energy into electrical energy. The word “photovoltaic” is derived from photo, the Greek word for light, and volt, relating to electricity pioneer Alessandro Volta.

In 1954, Bell Labs in the U.S. introduced the first solar photovoltaic (PV) device that produced a useful amount of electricity, and by the late 1950s solar cells were being used in small-scale scientific and commercial applications, especially for the U.S. space program.

The International Space Station relies on PVs for its electrical needs.

Photo Courtesy NASA.

The Mars Rover is powered by photovoltaics. PVs work on other planets!

When PVs were first introduced into the marketplace back in the late 1970s they were very expensive, not very efficient and not for the average residential or commercial construction project. In recent years, PVs have seen a huge surge in popularity and integration into building designs. The cost per “peak watt” continues to decline as the efficiency of solar cells continues to improve and more firms are manufacturing PV panels. We’ve seen a new industry of local solar companies sprout up to meet the demand for design and installation services.

The graph below shows the cost of PVs in dollars per watt has fallen from over $10 in 1998 to less than $6 in 2012.

Graph courtesy of National Renewable Energy Laboratory.

The opportunity for building integrated photovoltaics (BIPV) looks extremely promising. BIPV is set to become one of the fastest-growing segments in the solar industry with up to 4.6 GW of installations forecast through 2017. Pike Research sees BIPV as one of the fastest growing solar markets.

Building Integrated Photovoltaics (BIPV) utilize the PV panels as part of the envelope of the building. Instead of installing PV panels to existing roof or wall areas, with BIPV, the panels are the roof or wall. This reduces the net cost of the PV system by deducting for the cost of the glass, spandrel panel or skylight that is being replaced. Building Applied Photovoltaics (BAPV) do not have this benefit.
The graphic below shows that BIPV/BAPV revenues have the potential to grow from about $600 million in 2012 to $2.5 billion in just five years.

With expectations of 4.6 GW worth of installations of the coming five years, Pike Research sees BIPV as one of the fastest-growing solar markets. That will be especially true during the next two years, while the global market should reach close to $2.5 billion by 2017 in the analyst company’s “base” scenario. Figures: Pike Research.

Reproduced with permission. ©2012 Navigant Consulting, Inc. All rights reserved.

BIPV installations require coordination among several entities. The general contractor, glazing contractor, electrical contractor, aluminum framing manufacturer, PV panel manufacturer and solar energy consultant must all understand what is required and who is responsible for each portion of work.

  • Who will install the PV panels in the glazing system?
  • How will the electrician wire the PV panels as they are installed?
  • Will wiring be routed within the framing system? Will the framing system need to be modified to accept the wiring?
  • Do the bidding documents clearly define who will bid what portion of the work?

The diagram below shows how PV panels were installed in the Tiger Woods Learning Center in California. The curtainwall was fabricated with access holes in the tongues to allow for the wring to be run down the mullion.

Diagram compliments of Wausau Window and Wall Systems.
How cost effective BIPVs can be depends on several factors, such as:

  • Anticipated amount of sunlight at the building site. Is there the potential for shading from other buildings or trees? Some areas of the U.S. get much more sunlight than others. By the way, PVs work with sunlight, not solar heat. A cold climate has no adverse affect on the performance of the solar cells. In fact, a bright, clear, cold winter day will show improved performance over a hot summer day.

The map below shows the potential for PV performance across the country.

Map courtesy National Renewable Resource Laboratory.

  • Are the panels facing due south for maximum efficiency?
  • Are the panels on a slope or are they in a vertical wall. Tilted panels will perform better.
  • How much was saved by eliminating other building fenestration products and replacing them with PVs?
  • Is “net metering” allowed? This allows the building owner to sell back to the utility any excess solar energy being generated. In some cases, you can literally watch the electric meter spin backward!
  • Are there local and/or state tax incentives or grants? This site has a wealth of information on renewable energy financial incentives: www.dsireusa.org
  • Is their special financing available?
  • Does the electrical utility provide any funding or rebates? Some utilities are willing to help fund PV installations in return for them getting Renewable Energy Credits (RECs) for the installation. These RECs can be used by the utility to show that they are generating a certain portion of their power from renewable energy.

Many times, it’s not just the “payback” that interests building owners to opt for BIPV. What’s the return on investment (ROI)? Most solar PVs will last 25 years or more. How much will electricity cost in 2020, just eight years away? Is depreciation allowed on the installation?

Sometimes, in the end, building owners simply see this as the right thing to do for them and the environment by generating non-polluting, renewable, made in the U.S., domestic energy.

**

Resources:
National Renewable Energy Laboratory (NREL), www.nrel.gov
Database of State Incentives for Renewables and Efficiency (DSIRE), www.dsireusa.org
Pike Research, www.pikeresearch.com

**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Event: Glassbuild America in Las Vegas

Tubelite’s booth staff at Glassbuild America in Las Vegas: Steve Green, Mary Olivier, Stacy Schafer and Walt Lutzke welcomed many current customers and several prospective new accounts during the three days of the show, September 12, 13 and 14th. Some of the products featured in this year’s display included Tubelite’s ForceFront Blast and Storm resistant framing, and a new Fiberglass pressure plate for 400 Series Curtain Wall for increased thermal performance.

Tubelite’s ForceFront Storm Door was demonstrated onn the show floor with an impact test performed by Architectural Testing Inc. The doors and glass successfully withstood a large missle impact.


(L to R) Stacy Schafer, Steve Green, Walt Lutzke and Mary Olivier


The crowd listens to Architectural Testing Inc. describe the testing process


Tubelite door showing results of large missile impact

Event: CONSTRUCT Conference and Expo

Terry Robinholt, Terry Crosson & Don Walker

Tom Minnon, Terry Robinholt, Terry Crosson, and Don Walker represented Tubelite at this year’s CONSTRUCT conference and expo in Phoenix, AZ, September 12, 13 and 14th. Architectural Specifier’s learned about Tubelite’s ForceFront Blast and Storm resistant framing products, in addition to the full line of aluminum swing doors, storefronts, and curtain wall systems.

Tubelite’s 400 Series curtainwall featured on Montana’s Pompeys Pillar National Monument

Designed for low- and mid-rise applications, the durable framework of Tubelite Inc.’s 400 Series curtainwall can be seen on such notable projects as Pompeys Pillar National Monument.

Located 25 miles east of Billings, Montana, Pompeys Pillar is the site of the only remaining physical evidence on the trail of the Lewis and Clark Expedition of 1803-1806. It was designated as a National Monument in 2001 to commemorate and emphasize Captain William Clark’s journey along the Yellowstone River from Bozeman to the confluence of the Yellowstone and Missouri Rivers.

Captain Clark carved his name into the face of the 150-foot butte on July 25, 1806 during his return to the United States through the Yellowstone Valley. He named the Pillar “Pompeys Tower” in honor of Sacagawea’s son, Jean Baptiste Charbonneau, whom he had nicknamed “Pomp.”

The Apsáalooke Tribe, also known as the Crow Nation, continues to use the Pillar for vision quests and as a prayer site. The Apsáalooke people called the Pillar “the place where the Mountain Lion lives,” because the north face’s natural sandstone formation resembles a mountain lion’s head.

The Pompeys Pillar National Monument is open April 30-October 15. The information center was designed by Denver-based Anderson Mason Dale Architects. CCM Inc. of Hardin, Mont., was the general contractor. Glazing contractor Associated Glass of Billings, Mont., installed Tubelite’s system in 2005.

Tubelite’s 400 Series curtainwall provides industry-leading structural performance reducing the need for steel reinforcing. This system has a 2.5-inch sightline and the strength of back members varying in depth from 4 to 8 inches. An exterior screw-applied pressure bar secures the glass. Snap-on covers, available in a wide range of colors, allow for different finishes on interior and exterior exposed surfaces. Silicone glazed verticals are available for a seamless appearance.

The aluminum used to produce this curtainwall can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. For Pompeys Tower, a Dark Bronze anodize was used to complement the natural woodwork and natural landscape.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite’s four LEED accredited professionals share sustainable design knowledge

As members of the U.S. Green Building Council (USGBC), Tubelite Inc. supports building projects that are designed and constructed to meet LEED® Rating Systems’ criteria. Exemplifying the company’s commitment to sustainable design, Tom Minnon, eastern regional sales manager, and Brian Tobias, estimator, are LEED Accredited Professionals. Steve Wilkening, engineering manager, and Gerard Schoeb, a structural and applications engineer, are LEED Green Associates.

They share their knowledge of green building products and practices through presentations and articles, such as with the USGBC, Architects’ Guide to Glass and Metal, Metal Architecture, the American Institute of Architects (AIA), and the Construction Specifications Institute (CSI).

Tubelite provides storefront, curtainwall, entrance and daylight control systems to commercial building teams. These products can contribute to projects pursuing certification through the LEED Rating Systems in the areas of daylighting and views, thermal comfort and energy efficiency, low-emitting materials and recycled content. The aluminum used to produce these products can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes.

###

aLuminate light shelves by Tubelite accentuate daylighting designs

Tubelite Inc. offerss aLuminate™ light shelves, supporting U.S. Green Building Council’s LEED® Rating Systems’ criteria for daylighting and views, thermal comfort, optimized energy performance and recycled content. aLuminate‘s reflector extrusions feature a wave-type pattern that diffuses sunlight and projects it deep into the room. Increasing the reach of natural light into an interior space helps reduce the energy demands associated with artificial lighting.

aLuminate light shelves are designed for use with Tubelite’s curtainwall and storefront systems. aLuminate light shelves also are compatible with many other manufacturers’ aluminum framing systems, during new construction or as a retrofit application.

The light shelves are available in 18-, 24-, 30- and 36-inch in-rigger projection depths with horizontal spans up to 60 inches. “They are easy-to-install thanks to a unique, in-rigger bracket that fastens at the interior vertical framing member, and snap-fits with the light-weight reflector blades,” says Mary Olivier, Tubelite’s marketing manager. “The bracket system and the light-weight material also makes it easy to remove individual sections for glass cleaning or future renovations.”

The aluminum used to produce light shelves can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. All of Tubelite’s architectural products’ painted finishes are applied in an environmentally effective manner to control 100% of the volatile organic compounds (VOCs). VOC-free and ultra low-VOC finishing options also are available

Typically, light shelves’ upward facing surfaces are painted bright white for maximum reflectivity and diffusion of sunlight. aLuminate light shelves also may be finished to match, or to accent, adjacent framing materials and décor. If desired, the reflector extrusions’ top and bottom surfaces can be finished in different colors.

To learn more about aLuminate light shelves by Tubelite and other environmentally responsible, energy-saving, finished products, please visit www.tubeliteinc.com.

###

Tubelite adds Larry Richert as continuous improvement manager

Larry Richert has been named continuous improvement manager for Tubelite Inc., serving both facilities in Reed City and Walker, Mich. His responsibilities include the development, standardization, training and implementation of the company’s continuous improvement tools used across all business levels.

After joining Tubelite, Richert moved to Ludington, Mich., where he, his wife and their four children live on a family fruit farm. For more than 15 years, Richert previously owned and operated Operations Management Group in Kalamazoo, Mich., helping companies improve communication, productivity and profitability. His practice specialized in rapid implementation of continuous improvement and Lean manufacturing principals.

Before returning to Michigan, Richert worked in Minnesota for Marvin Windows & Doors as the company’s continuous improvement manager. His career experience also includes plant and production management, and mechanical engineering for Richard-Allan Medical. He earned a bachelor’s degree in mechanical engineering from Western Michigan University and is a certified Lead Assessor. Richert has led more than 16 organizations to ISO9000, ISO/TS16949, VDA6.2, AS9000, D1 9000, ISO1400, and cGMP Quality System registration.

He will apply his expertise in these methodologies, applications and tools to support all of Tubelite’s operations. Earlier this year, Lean manufacturing principals were applied to optimize workflow and performance at both of Tubelite’s recently expanded Michigan locations.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite offers ForceFront Storm hurricane-resistant systems

Providing optimal strength and performance for low- and mid-rise buildings, Tubelite Inc. ForceFront™ Storm hurricane resistant storefront and curtainwall systems are designed for compliance with High Velocity Hurricane Zone (HVHZ) Windzone 3 and Miami Dade – Large Missile Impact Level D (ASTM E1886/E1996 -
TAS 201).

Tubelite’s ForceFront Storm products’ design allows for dry glazing to be done on the job site. The aluminum used to produce these storefront and curtainwall systems can be extruded by Tubelite using EcoLuminum™, a high recycled-content
aluminum billet composition with eco-friendly, durable finishes.

The majority of Tubelite’s standard product lines also have received
Florida Product Approval.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite names Charlie Hall as client development manager for Virginia

Tubelite, Inc. has named Charlie Hall as client development manager in Virginia working with G. Bowie and Associates. As part of the manufacturer’s representative team, he will provide Tubelite’s glazing contractors and architectural clients with storefront, curtainwall, entrance and daylighting systems.

Hall says that he is particularly impressed with Tubelite’s ForceFront™ Storm and Blast products: “For much of Virginia, hurricane impact products are required by code to protect occupants against the extreme coastal conditions. For many government projects in the area, blast mitigating systems are essential. There also are many opportunities in the area to help healthcare facilities, universities and schools that need products with protective performance, low-maintenance durability and long-lasting, reliable operation.”

Prior to joining G. Bowie & Associates in 2011, Hall worked in construction and property mortgage financing. Earlier in his career, he was a television news journalist and videographer, as well as a marketing representative for various NASCAR sponsor displays. He earned a bachelor’s degree in mass communications from East Tennessee State University.

G. Bowie & Associates draws from more than 30 years of experience in commercial building products and services, working closely with architects, glazing contractors and consultants throughout the Southeast and mid-Atlantic regions. Based in Nashville, Tenn., the company acts as knowledgeable, educational and technical resources on building enclosure products serving Tubelite’s clients in Tennessee, Alabama, Kentucky and now Virginia.

Further supporting its clients, Tubelite is a member of the U.S. Green Building Council (USGBC), the Construction Specification Institute (CSI), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA).

To contact Charlie Hall and to learn more about Tubelite’s products, please click here.

###

Media contact: Heather West, heather@heatherwestpr.com

Event: ALA Product Show, Oct. 16

On Oct. 16, Tubelite will be at the Association of Licensed Architects (ALA) Architecture Conference and Product Show held at the Drury Lane Conference Center, Oakbrook Terrace, Illinois. Aaron Zorn will present “Energy Efficient Windows” a 90-minute CES offering 1.5 LUs.

Tubelite welcomes Don Walker serving clients in Oklahoma and northern Texas

Don Walker has joined Tubelite Inc. as a client development manager for Oklahoma and northern Texas. Well-known in the area, he will provide glazing contractors and clients in the area with storefront, curtainwall, entrance and daylighting systems.

For more than three decades, Walker’s career has been dedicated to the fenestration industry. He worked for Atlas Architectural Metals in Dallas as the company’s customer service manager and moved into sales management. For the past 20 years, Walker was employed by U.S. Aluminum in Waxahachie, Texas. He began with the customer service team and for the last 12 years, served as a sales representative covering northeast and central Texas.

Walker graduated from East Texas State University (now Texas A & M) with a Bachelor of Science. After graduating from college, he served with the U.S. Air Force for four years. He has continued to volunteer within his community and industry, including as a member of the Texas Glass Association’s North Texas Division.

Further supporting its clients, Tubelite is a member of the U.S. Green Building Council (USGBC), the Construction Specification Institute (CSI), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA).

To contact Don Walker and to learn more about Tubelite’s products, please click here.

###

Media contact: Heather West, heather@heatherwestpr.com

###

Tubelite’s Monumental Doors

Tubelite Inc.’s Monumental Doors feature a durable tie-rod construction, 5-inch-wide stiles, up to 10-inch-high bottom rails and heavy-duty hardware to withstand high traffic. The framing may be reinforced with steel and used with a continuous hinge for maximum strength and dependability. The aluminum for these door products can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. Thermal barriers also can be specified to enhance energy efficiency.

 

 

 

 

 

Shared Learnings: LEED® Guidelines and Fenestration Design, part 2 of 2

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

In the second half of this two-part blog, we continue our look at how “smart” fenestration designs and applications can significantly improve a building’s performance using the guidelines in the LEED® Rating System. This month we’ll take a look at Thermal Comfort, Daylighting and Views to the Outdoors.

Materials and Resources Credit 5: Regional Materials

Intent: To increase demand for building materials and products that are extracted and manufactured within the region, thereby supporting the use of indigenous resources and reducing the environmental impacts resulting from transportation.

Strategy: Use building materials or products that have been extracted, harvested or recovered, as well as manufactured, within 500 miles of the project site for a minimum of 10% or 20%, based on cost, of the total materials value.

Note: Aluminum is manufactured from mined (extracted) bauxite. There are no bauxite mines in the United States. Therefore, regardless of where the manufacturer is located, aluminum framing systems do not qualify for this credit. LEED version 4.0, due out next year, will require manufacturers and their raw material suppliers to meet disclosure and responsible sourcing requirements.

This map below shows the world’s output of bauxite. The closest bauxite mines to the United States are in Jamaica.

Indoor Environmental Quality Credit 6.2: Controllability of Systems – Thermal Comfort

Intent: To provide a high level of thermal comfort system control by individual occupants or groups in multi-occupant spaces (e.g., classrooms or conference areas) and promote their productivity, comfort and wellbeing. Operable windows may be used in lieu of controls for occupants located 20 feet inside and 10 feet to either side of the operable part of a window.

Strategies:
* Design the building and systems with comfort controls to allow adjustments to suit individual needs or those of groups in shared spaces.
* Designs can include operable windows or hybrid systems integrating operable windows with mechanical systems.

The photo below shows Wausau Window and Wall Systems’ curtainwall system on the Omni San Diego Hotel with “zero sightline” vents as an integral part of the framing system. These windows appear to be fixed glazing when closed.

Indoor Environmental Quality – Daylight and Views
Credit 8.1: Provide daylight to 75% of regularly occupied spaces
Credit 8.2: Provide direct line of sight to the outdoors for building occupants in 90% of all regularly occupied areas

Intent: To provide building occupants with a connection between indoor spaces and the outdoors through the introduction of daylight and views into the regularly occupied areas of the building.

Strategies:
* Design the space to maximize daylighting and view opportunities.
* Daylighting strategies to consider include exterior sun shades, interior light shelves and high-performance glazing.
* Views strategies to consider include interior glazing partitions.

The photo below shows Tubelite’s Max/Block™ exterior sun shades installed on a storefront system. Note that the sun shades are installed about 2 feet below the top of the opening. This allows for natural daylight to be transmitted through the glass above the sun shades. Using an interior light shelf will help disperse daylight farther into the room and minimize glare near the windows.

The diagram below shows sun angles for various times of the year in Nashville, Tenn.

Complying with LEED requirements does not have to be a daunting experience. It is important for all parties involved to know upfront if the project will pursue LEED certification. In some cases, the architectural aluminum manufacturer will need to know if there is a specific requirement for recycled content. Total system U-Factors and Solar Heat Gain Coefficients will need to be calculated to ensure that the thermal performance of the fenestration meets the design intent. Substituting products must be carefully reviewed – installing a different type of glass than what was specified may have adverse effects on the heating and cooling loads and daylighting.

The best way to determine if a project is following LEED guidelines is to review Division 1 of the specifications. AIA MasterSpec® Section 01 81 13 Sustainable Design Requirements reads: “This Section includes general requirements and procedures for compliance with certain U.S. Green Building Council‘s (USGBC) LEED® prerequisites and credits needed for the Project to obtain LEED [Certified] [Silver] [Gold] [Platinum] certification. Other LEED prerequisites and credits needed to obtain LEED certification are dependent on material selections and may not be specifically identified as LEED requirements. Compliance with requirements needed to obtain LEED prerequisites and credits may be used as one criterion to evaluate substitution requests.”

**

Resources:
LEED 2009 for New Construction and Major Renovations Rating System (PDF)
U.S. Green Building Council
Tubelite Inc.
Wausau Window and Wall Systems

**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Tubelite’s 14000 Series Storefront

Tubelite Inc. 14000 Series Storefront flush-glazed system helps meet low-rise buildings’ energy, daylighting and sustainability goals. Extra-heavy intermediate verticals may be specified for strong windloads. The system’s standard framing is available with thermally improved members for optimal strength and thermal performance and is compatible with Tubelite’s Narrow, Medium and Wide Stile Doors. The storefront and entrance systems’ aluminum can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes.

Events: AIA North Dakota Expo, Sept. 24-25

Tubelite will be exhibiting at the AIA North Dakota Conference & Building Products Exposition, Sept. 24-25 at the Best Western Ramkota Hotel in Bismarck.

Watch the chapter website for more details.

Shared Learnings: LEED® Guidelines and Fenestration Design, part 1 of 2

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

Not every building is designed to achieve LEED® certification, but using the guidelines in the LEED Rating System can help lower utility costs, minimize the impact on our environment and improve occupant comfort levels. In this two-part blog, we’ll take a look at how “smart” fenestration designs and applications can significantly improve a building’s performance. Part one focuses on Energy & Atmosphere, Materials & Resources and Indoor Environmental Quality.

Energy & Atmosphere Credit 1: Optimize Energy Performance

Intent: To achieve increasing levels of energy performance to reduce environmental and economic impacts associated with excessive energy use.

Strategies:
* Design the building envelope and systems to maximize energy performance. Utilize aluminum and glass manufacturers’ most energy efficient products.
* Determine required minimum total system U-Factor based on aluminum framing system and glass type. Reference National Fenestration Rating Council (NFRC) 100-2010: “Procedure for Determining Fenestration Product U-Factors.”
* Determine required maximum Solar Heat Gain Coefficient (SHGC). Reference NFRC 200-2010: “Procedure for Determining Fenestration Product Solar Heat Gain Coefficient and Visible Transmittance at Normal Incidence.”

Recent improvements in thermal break technology have helped aluminum glazing systems become more energy efficient due to conductive heat loss. The graphics below show a true thermally broken curtainwall, thermally broken entrance with frame, and a fiberglass pressure plate for conventional curtainwall. The fiberglass provides a significant improvement over the more common aluminum pressure plate.

Energy and Atmosphere Credit 2: On-Site Renewable Energy

Intent: To encourage and recognize increasing levels of on-site renewable energy self-supply to reduce environmental and economic impacts associated with fossil fuel energy use.

Strategy:
Consider integrating photovoltaic (PV) panels as part of the storefront and/or curtainwall glazing systems. Where natural daylight is desired, some PV panel manufacturers offer semi-transparent building integrated photovoltaic (BIPV) modules that can generate electricity and transmit light.

The Tiger Woods Learning Center incorporated a 21-by-65-foot curtainwall system by Wausau Window and Wall Systems utilizing photovoltaic modules from SCHOTT North America, Inc. The lites varied in opacity and power-generation: The top panels of the PV array produce 72 watts each with an opacity of 5%, while the lower panels offer 25% opacity and produce 60 watts of energy. The BIPV system can produce 3,800 kilowatts of energy per year.

Materials and Resources Credit 4: Recycled Content

Intent: To increase demand for building products that incorporate recycled content materials, thereby reducing impacts resulting from extraction and processing of virgin materials. This credit requires the total recycled content of the building based on cost be 10% for one point or 20% for two points.

Strategies:
* Use materials with recycled content such that the sum of postconsumer recycled content plus half of the pre-consumer content constitutes at least 10% or 20% of the total value of the materials in the project.
* Identify aluminum framing manufacturers that provide significant recycled aluminum content in their systems.

Aluminum requires significant amounts of energy to convert bauxite to the finished goods. The “Embodied Energy” in prime aluminum is more than 100,000 BTUs per pound. However, it only takes 1/5 of that energy to process recycled aluminum. By recycling aluminum, we recover the energy that was used in converting bauxite to aluminum in the smelting process.

Indoor Environmental Quality Credit 4.1: Low-Emitting Materials – Adhesives and Sealants

Intent: To reduce the quantity of indoor air contaminants that is odorous, irritating and/or harmful to the comfort and wellbeing of installers and occupants. All adhesives and sealants used on the interior of the building (i.e., inside of the weatherproofing system and applied on-site) must comply with the following requirements as applicable to the project scope.

Strategies:
* Specify low volatile organic compound (low-VOC) materials in construction documents. Ensure that VOC limits are clearly stated in each section of the specifications where adhesives and sealants are addressed.
* Adhesives, sealants and sealant primers must comply with South Coast Air Quality Management District (SCAQMD) Rule #1168. VOC limits listed in the table below need to be adhered to for storefront and curtainwall installations:

Application  -  VOC Limit (grams/liter less water)
Structural Glazing Adhesives  -  100
Architectural Sealants  -  250
Sealant Primers, nonporous  -  250
Sealant Primers, porous  -  775

Indoor Environmental Quality Credit 4.2: Low-Emitting Materials—Paints and Coatings

Intent: To reduce the quantity of indoor air contaminants that is odorous, irritating and/or harmful to the comfort and wellbeing of installers and occupants.

Strategies:
* For projects that require on-site painting or repair of a buildings interior, specify low-VOC paints and coatings in construction documents. Ensure that VOC limits are clearly stated in each section of the specifications where paints and coatings are addressed.
* Track the VOC content of all interior paints and coatings during construction.
Note: With the exception of possible field repair of finishes, this requirement does not pertain to architectural aluminum anodizing or paint. All finishes are applied off-site and will not contribute to contaminants in the building.

Kynar® paint has been the proven mainstay in the architectural market for decades. The primary environmental concern with liquid paints is the solvents used to deliver the paint to the part; some of the solvents used are considered VOC content and must be destroyed. Environmentally conscious finishers, such as Linetec, use a 100% air capture system and destroy the VOCs with a regenerative thermal oxidizer, so there is no adverse environmental impact.

Next month’s blog will continue with LEED credit categories 5, 6 and 8.

**

Resources:
LEED 2009 for New Construction and Major Renovations Rating System (PDF)
U.S. Green Building Council
Tubelite Inc.
Wausau Window and Wall Systems
SCHOTT semi-transparent photovoltaic modules
Linetec aluminum finishing
Kynar 500® FSF® paint

**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

George Rand to serve Tubelite clients in eastern Pennsylvania and New Jersey

Tubelite Inc. has hired George Rand as a client development manager for eastern Pennsylvania and New Jersey. As the owner of Rand Sales & Marketing Co., he will provide glazing contractors and architectural clients in the area with storefront, curtainwall, entrance and daylighting systems.

Rand draws from more than 30 years of experience in commercial, historic and upscale residential construction. He earned his bachelor of science from the University of New Haven in Connecticut. Since then, he has worked for several glazing contractors and fenestration product manufacturers, including being Kawneer’s New York City architectural representative and New Jersey territory manager.

His knowledge and involvement in commercial construction begins with the earliest phases of design through project completion. For the past decade he has shared his expertise as the owner of Rand Sales & Marketing Co. The company serves as a manufacturer’s representative in New Jersey, Delaware and eastern Pennsylvania, providing architectural products to glass and glazing contractors, designers and architects.

Further supporting its clients, Tubelite is a member of the U.S. Green Building Council (USGBC), the Construction Specification Institute (CSI), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA).

To contact George Rand and to learn more about Tubelite’s products, please click here.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite names Carla Styles to serve clients in the Western region

Carla Styles joins Tubelite Inc. as a client development manager for the Western territory. She will provide clients in Colorado, Utah, New Mexico, Wyoming and Montana with storefront, curtainwall, entrance and daylighting systems.

Most recently, Styles worked for Oldcastle Building Envelope as an architectural sales representative for national accounts, and previously, as a sales representative. Prior to this, she was an outside sales representative for Arch Aluminum and Glass. Before beginning her career in the architectural aluminum and glass industry, Styles served in the U.S. Air Force.

Born and raised in Colorado, Styles lives in Fort Collins and brings a strong familiarity with the territory and with construction in general. “I love working with the people in this region. I appreciate that Tubelite encourages a collaborative, consultative relationship in sharing knowledge and resources. I understand why the company has earned such a positive reputation,” says Styles.

With respect to the territory’s warm climate, Styles adds that she is especially impressed with Tubelite’s energy-efficient and daylight control systems to meet the needs of the Western territory. These include Therml=Block™ entrance and curtainwall systems, aLuminate™ light shelves, and Max/Block™ sun shades.

Tubelite also provides ForceFront™ Storm and Blast specialty products; standard doors, windows, storefront and curtainwall. The aluminum used to produce these products can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes.

Further supporting its clients, Tubelite is a member of the U.S. Green Building Council (USGBC), the Construction Specification Institute (CSI), the American Architectural Manufacturers Association (AAMA), the Glass Association of North America (GANA), and an approved continuing education provider through the American Institute of Architects (AIA). Locally, Styles is a member of CSI Denver and the Colorado Glazing Contractors Association (CGCA).

To contact Carla Styles and to learn more about Tubelite’s products, please visit www.tubeliteinc.com.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite’s Therml=Block doors support energy efficiency, install quickly and deliver dependable operation

Contributing to environmental and energy-efficiency goals, Tubelite Inc. offers Therml=Block™ door products with thermal barriers. These insulated doors and frames are manufactured for quick installation and, once installed, reduce the transfer of hot and cold temperatures, mitigate interior frost build-up and require minimal maintenance for long-lasting, smooth operation.

Mary Olivier, Tubelite’s marketing manager explains, “The door and frame utilize an I-shaped thermal strut reinforced with 25% nylon fiber. When matched with high-performance glass, Tubelite’s Therml=Block entrance systems dramatically improve performance in all categories, including U-factor and CRF. In addition, each assembled extrusion must pass a shear test of 1,000-pound minimum.”

The doors are available in both 4-inch Medium Stile and 5-inch Wide Stile. There also are options for a 4-inch, mid-rail and rabbet stiles for continuous hinge application. The meeting stile on a pair of doors includes Tubelite’s improved, adjustable astragal and standard weathering. The aluminum, thermal door frame’s exterior face displays a 2-inch sightline and 4.5-inch depth.

The aluminum for Therml=Block door products can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. The door and frames’ construction allows for different finishes to match both exterior and interior color schemes. Tubelite’s painted finishes are applied and controlled in an environmentally effective manner.

Tubelite’s Therml=Block door products join the company’s other energy-saving products, which include the Therml=Block 300ES Curtainwall. These curtainwall and entrance systems can be paired with Tubelite’s daylight control systems, such as Max/Block™ sun shades and aLuminate™ light shelves. With the combined benefits of thermal performance, daylighting and recycled content, these products may assist projects pursuing certification through the U.S. Green Building Council’s LEED® Rating Systems.

###

Media contact: Heather West, heather@heatherwestpr.com

Shared Learnings: Controlling Storefront and Curtainwall Water Infiltration

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

Most architectural aluminum glazing systems are not designed to be totally waterproof. Rather, most systems are designed to control water infiltration under extreme conditions and weep that water back to the exterior. Storefront and curtainwall systems differ in many ways: appearance, profiles, wind load resistance, glazing, thermal performance and how they weep water. This discussion focuses on how storefront and curtainwall handle water disbursement differently.

Storefront

Storefront systems control water infiltration by directing all moisture to the sill flashing (1). It is imperative that the sill flashing be installed correctly. Most aluminum manufacturers have introduced high-performance sill flashing designs that allow the installer to fasten the flashing to the bottom of the opening prior to installing the storefront framing. A watertight seal can then be applied over the fastener head (2). The sill then sets on top of the flashing with no need for fasteners penetrating the sill flashing. Unlike the old sill flashing designs, these high-performance sill flashings utilize two weep holes in the sill flashing at each lite of glass (3). These extrusions also have a much higher back leg for better water performance, and it is important to make sure that sealant is applied to the top of the back leg prior to installing the sill (4).

Assuming that the sill flashing is installed correctly, the most important element in controlling water penetration with storefront is the proper fastening and sealing of end dams (5). Without end dams, water will intrude into the jamb locations of the building. In the photo below you can see where improperly (or missing) end dams have caused significant water damage to the interior drywall, even though sill flashing was present.

Improper sill flashing

Water deflectors must be installed wherever a horizontal mullion occurs in storefront. These direct any water that reaches the horizontal over to the vertical mullion where it weeps out at the sill flashing. Deflectors are necessary to ensure that the water bypasses the lite of glass below the horizontal. Without water deflectors, moisture likely will settle on the top of the glass, allowing water to enter the interior and causing possible failure of the insulating glass unit.

Storefront water deflector

Curtainwall

With curtainwall, we want to prevent any water from reaching the vertical mullion. Each horizontal mullion must have zone dams (sometimes called “joint plugs”) properly installed and sealed at the vertical. Any water that makes its way to the vertical mullion ultimately will end up on the interior of the building.

Unlike storefront, which directs all water to the sill, curtainwall weeps water at each individual lite of glass through holes in the pressure plate. Because most curtainwall systems are used on taller elevations with higher wind loads, the amount of water entering the system is typically greater than the capacity of strorefront mullions and sill flashing. This is why each lite of glass is individually weeped. There are critical steps that must be taken to ensure that no water penetrates a curtainwall system.

Each pressure plate must have two weep holes ABOVE the horizontal tongue (1). Similarly, each face cover requires two weep holes (2). All too often, field failures of curtainwall are directly due to improperly installed zone dams or incorrect placement or missing weep holes.

Since water is not directed down the vertical mullions to the sill, curtainwall does not require sill flashing. However, care must be taken in handling the caulk joints at the sill. The exterior caulk joint must be behind the face cover since water is weeping out of the bottom (3). A common installation error is mistakenly applying caulking to the exterior sill and blocking the weep holes.

So, how can you ensure that a storefront and/or curtainwall system is being installed correctly?

  • Have the manufacturer’s installation instructions be included with the glazing subcontractor submittals. This will provide the architect, engineer and or general contractor a resource for field checking the installation, and they become part of the Construction Documents.
  • Carefully review submitted shop drawings. Ensure that the details correspond with the manufacturer’s recommended installation instructions.

**

Resources:
Glass Association of North America
National Glass Association
Whole Building Design Guide, Building Envelope Design Guide

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Events: Tubelite in two places at once – CSI CONSTRUCT, GlassBuild America

September 12-14, 2012,
Tubelite Inc. will be exhibiting at two industry events:
Construction Specifications Institute’s (CSI’s) CONSTRUCT show in booth #628 at Arizona’s Phoenix Convention Center,
and
GlassBuild America: The Glass, Window & Door Expo in booth #912 at the Las Vegas Convention Center.

Please visit us and learn about Tubelite’s newest products.

Fred Haas joins Tubelite, serves clients in the mid-Atlantic region

Tubelite Inc. has hired Fred Haas as a client development manager to provide clients in Maryland, D.C., Delaware and northern Virginia with storefront, curtainwall, entrance and daylighting systems.

Haas most recently worked for Oldcastle Building Envelope as a sales representative for the same region. His previous employers include Zephyr Aluminum, LLC of Lancaster, Pa.; Caplan Bros. Glass in Baltimore; Harmon, Inc.’s Baltimore office; and J Keller Glass Inc. of North Beach, Md.

Prior to his 16-year career in the architectural metal products, glass and glazing industry, Haas was a professional lacrosse player for seven years with the Baltimore Thunder. He earned a bachelor’s degree from Baltimore’s Loyola College and is a life-long avid photographer.

A resident of Abingdon, Md., Haas is familiar with the area’s needs. “Tubelite has built a reputation for dependable service that’s known and respected in this region. Ideal for projects in D.C. and Maryland, the company offers recycled aluminum and has developed a blast-mitigating system,” says Haas.

Tubelite offers EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes for all of its products. These include: energy-efficient Therml=Block™ entrances; ForceFront™ Storm and Blast specialty products; standard doors, windows, storefront and curtainwall; and aLuminate™ light shelf and Max/Block™ sun shade daylight control systems.

Further supporting its clients, Tubelite is a member of the U.S. Green Building Council, the Construction Specification Institute, the American Architectural Manufacturers Association, the Glass Association of North America, and an approved continuing education provider through the American Institute of Architects (AIA). This May, Haas shared Tubelite’s educational resources with architects at the AIA National Convention in D.C.

To learn more about Tubelite’s products and connect with its representatives, please click here.

###

Media contact: Heather West, heather@heatherwestpr.com

Shared Learnings: AIA 2012 Preview

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

As the American Institute of Architects (AIA) 2012 National Convention and Design Exposition opens in Washington, D.C., exhibitors will be showcasing new technology and products for use in the glass and glazing industry. One focal point will be increasing the thermal performance of commercial glazing systems. This has become paramount as new energy codes continue to be adopted and enforced. Here are some highlights from the exhibit floor.

Triple Glazing

Viracon’s VE 1-2M has these characteristics:
63% Visible Light Transmission
0.21 U-Value, 0.34 Solar Heat Gain Coefficient

Viracon, and other glass fabricators, offer triple-glazed units that minimize heat transfer improving overall thermal performance. However, while a third pane of glass adds to the insulating value of the assembly, it also reduces the visible light transmission (VT) and the solar heat gain coefficient (SHGC). Adding a low-E coating to a surface, or multiple surfaces, of the triple-pane unit will also increase the energy performance, but it may (depending on the type of low-E coating) affect the SHGC and VT. Filling the space between the panes of glass with argon and/or krypton gas will also improve energy performance.

A third pane of glass increases the weight and thickness of the unit, which can make mounting and handling more difficult and transportation more expensive. There are physical and economic limits to the number of glass panes that can be added to a window assembly and the thermal performance benefits diminish as well. Care should be taken to ensure that the architectural aluminum framing system can support the additional weight of triple-glazed units, which average about 10 pounds per square foot.
Booth 3825

Suspended Films
A suspended plastic film can be substituted for the middle layer of glass in a triple-glazed unit. The light weight of the plastic film is advantageous. Because it is very thin, it does not increase the unit thickness substantially.

Southwall Technologies’ Heat Mirror® technology is based upon a very thin coated film, which reflects heat back to its source. They offer 12 different films, which provide varying levels of VT and SHGC to meet the diverse requirements of the commercial market place.

Heat Mirror units can be produced with a wide range of glass substrates including clear glass, tinted glass and low-E glass. By taking advantage of the benefits of film-based coatings and glass-based technologies, they can create superior insulating performance and outstanding solar control, while blocking UV radiation, and reducing outside noise more effectively than double-pane glass.

Electronically tintable glass
Electronically tintable glass can be specified for windows, skylights and curtainwalls. It is an effective way to control sunlight without shades or blinds, so you can manage glare and heat, while maintaining a connection to the outdoors. SageGlass® offers a solution (electrochromic) that can be adjusted based on the end-users’ preferences. Pleotint, on the other hand, offers a solution (thermochromic) that automatically adjusts based on the sun’s heat.

Electronically tintable glass increases design freedom by removing sun control from the equation. Buildings can be infused with daylight without shades, blinds or louvers.
Booth 2003 and Booth 2318

Advanced Aluminum Glazing Systems
Manufacturers of aluminum storefront, curtainwall and windows have responded to the need for increased thermal performance by designing systems that will accommodate glass in thicknesses greater than the typical 1-inch units. Triple glazing is usually 1.75-inch thick (three each 0.25-inch panes of glass and two each 0.5-inch air spaces).

Wausau Window and Wall Systems, and others, can provide curtainwall and windows that will accept this glazing.
Booth 313

Lumira Aerogel
Cabot Corporation’s translucent Lumira™ aerogel maintains and enhances energy efficiency, while enabling a wide range of commercial and residential building design choices.

Aerogels are the lightest and best insulating solids in the world. Cabot’s Lumira aerogel is a hydrophobic aerogel produced as particles. Each particle consists largely of air (more than 90 percent) and is contained in a structure with pore sizes less than the mean free path of air molecules, which severely inhibits heat transfer through the material.

The inclusion of Lumira in daylighting systems virtually eliminates the historical trade-off of insulation vs. natural light by providing three to six times the thermal performance of traditional insulated fenestration products, while maintaining optimal light transmission. As a result, even large daylight surface areas can maintain high energy-efficiency by reducing thermal loads.
Several companies that offer Lumira will be exhibiting at the AIA Design Exposition.


Resources:


**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

###

Tubelite hires Steve Mikkelson as quality manager

Tubelite Inc. has named Steve Mikkelson to the newly created position of quality manager. He works closely with Tubelite’s production and executive management teams.

“Tubelite strives to provide the highest level of quality in our storefront, entrance, curtainwall and daylight control systems,” says Mikkelson.

Most recently, Mikkelson was the supplier development manager with GHSP in Grand Haven, Mich., a leading global supplier of mechanical and mechatronic control systems. Prior to this, he worked as a program manager with GKN Sinter Metals, the world’s leading supplier of metal powder precision components. His previous employment includes positions at automotive companies supporting their quality initiatives and practices.

Mikkelson is a member of the American Society for Quality and has earned certification as a quality engineer, a quality manager and a quality auditor. His education includes a master’s degree in career and technical education and a bachelor’s degree in manufacturing technology from Western Michigan University. Currently, Mikkelson is pursuing his master’s certificate in Six Sigma.

To learn more about Tubelite’s products and connect with its representatives, please click here.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite introduces curtainwall with fiberglass pressure plate

Expanding on its selection of products with high thermal performance and condensation resistance, Tubelite Inc. introduces 400 Series Curtainwall with Fiberglass Pressure Plate.

“The fiberglass pressure plates are applied from the exterior making them ideal for the lower levels of high-rise buildings and buildings with fewer than six stories. The high thermal performance makes them well-suited for cold climates and high-humidity environments,” says Tubelite’s marketing manager, Mary Olivier.

Minimizing the need for on-site cutting and fabricating, screw holes and weeps are machined at the factory into the off-white, pultruded fiberglass material.

Tubelite’s 400 Series Curtainwall with Fiberglass Pressure Plate has a 2.5-inch sightline and the strength of variable-depth back-members from 4 to 7 inches. Snap-on covers, available in a wide range of colors, allow for different finishes on interior and exterior exposed surfaces.

The curtainwall system’s metal back members and snap-on covers can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. These attributes may contribute to obtaining additional credits as outlined in the U.S. Green Building Council’s (USGBC’s) LEED® Green Rating Systems.

Tubelite can provide products that are manufactured using EcoLuminum, including: energy-efficient Therml=Block™ entrances; standard doors, windows, storefront and curtainwall; and Max/Block™ sun shade and aLuminate™ light shelf daylight control systems.

To learn more about Tubelite’s curtainwall systems and other products, please visit www.tubeliteinc.com.

###

Media contact: Heather West, heather@heatherwestpr.com

Glass Texpo 2012 Notes

Tubelite exhibited at the Glass Texpo 2012 event held in San Antonio, TX on May 12 and 13 at the Hotel Tropicano on the historic Riverwalk.

The number of attendees for both days of the show was up from the previous one in 2010, setting new records. Floor space was added after the original plan, but some exhibitors were turned away. Glazing contractors from as far away as Utah, Colorado, Kansas and New Mexico were seen at the show.

Tubelite was well represented by Mike Efeney, Todd and Kim Joubert [Sage Architectural Products], Tony Evans, and Terry Robinholt. Our products and services featured in the booth were T14000 Series Storefront, 400 Series Curtainwall and the DFG “Damage Free Guarantee” shipping.

We are very pleased to have been a part of this tradeshow and look forward to participating again in 2014.

 

Tubelite connects architects to online specifications’ tools

Assisting architects with specification writing and 3-D design, Tubelite Inc. participates in several online and automated tools. The company’s website connects visitors to product details, technical data and other information on its storefront, curtainwall, entrance and daylight control systems.

From TubeliteInc.com, visitors with subscriptions to BSD SpecLink®-E‘s can link to automated specification writing assistance. Also within one click of Tubelite’s homepage, users can access Autodesk® Seek and CADdetails for Building Information Modeling (BIM) libraries.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite AIA/CES course menu

Addressing the architectural community’s professional development needs, Tubelite Inc. offers educational presentations available through the American Institute of Architects’ Continuing Education System (AIA/CES). As a leading manufacturer of storefront, curtainwall, entrance and daylight control systems, the company’s website invites architects and designers to explore its online resources at www.TubeliteInc.com, and to connect with representatives in their area for in-person presentations.

Tubelite’s four, current AIA/CES presentations include:
* Product Selection Guide
* The In’s and Out’s of Architectural Aluminum Doors and Frames
* Green: Architectural Aluminum Products for Commercial Construction
* Modified and Custom Doors

Tubelite also provides the following Health/Safety/Welfare and Sustainable Design (HSW/SD) programs:
* Daylighting and Integrated Façade Design

* Understanding U-Factors

Each of these courses is available as one-hour, in-person presentations. Participants can receive 1.0 Learning Unit (LU) for each program.

To learn more about Tubelite’s architectural resources and educational tools, please visit www.tubeliteinc.com.

###

Media contact: Heather West, heather@heatherwestpr.com

Tubelite expands to Florida, adds Brian Ragsdale as a client development manager

Tubelite Inc. announces Brian Ragsdale has joined the company to serve as client development manager for the new Florida territory. He will work closely with Tubelite’s sales team and regional sales managers to provide clients with storefront, curtainwall, entrance and daylight control systems.

More than 15 years ago, Ragsdale began working in north Georgia as a glazier in the field with his father. He moved from installation into management and sales, including positions with Shaw Industries Group, Inc., in north Georgia, and Ross Glass & Aluminum LLC of Chattanooga, Tenn.

For the last seven years, Ragsdale worked as a sales representative for Oldcastle BuildingEnvelope serving Florida, Alabama and Georgia. Transitioning his knowledge and relationships to Tubelite, he says that he was attracted to the company’s longevity and strong reputation: “I understand that their customer service is amazing, their lead times are good and consistent and I’m excited about the direction they’re going. They’re doing everything right with their growth and the effort they put into their product development.”

Tubelite’s ForceFront™ Blast and ForceFront Storm products are the newest additions. Important to Ragsdale’s clients, ForceFront Storm received Florida Product Approval (#14563). In addition to impact protection, Tubelite’s ForceFront products support facilities’ environmental goals.

Tubelite provides products that are manufactured using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. These include: energy-efficient Therml=Block™ entrances; standard doors, windows, storefront and curtainwall; and Max/Block™ sun shade and aLuminate™ light shelf daylight control systems. These recycled and energy-efficient attributes may contribute to projects seeking certification by the U.S. Green Building Council’s LEED® Rating System™.

Tubelite is a member of the USGBC, the Construction Specification Institute, the American Architectural Manufacturers Association, the Glass Association of North America, and an approved continuing education provider through the American Institute of Architects. Ragsdale will help represent Tubelite as a member of these organizations, at the Southeast Glass Association, and at other industry events in Florida.

To learn more about Tubelite’s products and connect with its representatives, please click here.

###

Media contact: Heather West, heather@heatherwestpr.com

Bernalillo Elementary School achieves sustainable design goals using Tubelite’s products

The first new elementary school in New Mexico’s Bernalillo Public Schools district in 30 years features storefront, curtainwall and sun shades from Tubelite, Inc.

Bernalillo Elementary School’s Albuquerque-based team included Fanning Bard Tatum (FBT) Architects AIA, Ltd.; Enterprise Builders Corporation; and Southwest Glass & Glazing, Inc. This new elementary school facility was developed as part of a reorganization plan of two existing school campuses. To create a unified campus, the new 64,500-square-foot educational facility was constructed on a compact site next to the existing middle school. This positioning allows for greater operational efficiency through the shared use of parking, bus zones, game fields and playgrounds.

FBT Architects designed the new, two-story, $10 million elementary as a “High Performance School” with the building materials and system selection promoting a healthy, sustainable environment. “Natural daylighting was very important to the design of the school,” says FBT’s project manager, Jeremy Trumble, LEED® Accredited Professional. “Students and teachers were being relocated from an existing facility that had very small windows making the learning environment dark and stuffy, as well as limiting visual access for safety and security.”

The new elementary school’s teaching classrooms are arranged in three separate wings, corresponding to the three grade levels at the school. The library occupies an important corner at the middle of the second level, providing a central access point for each grade level wing and offering unrestricted views of the adjacent Rio Grande valley and surrounding vistas.

Providing students with natural views and light began with school’s orientation. “The majority of the classrooms faced north or south to help control the direct/indirect sun into each room,” continues Trumble. “Exterior sun shades were added to increase the controllability of the natural light.”

Max/Block™ sun shades by Tubelite® maximize daylighting and minimize solar heat gain. These benefits, coupled with recycled content and outside views, are key criteria for projects pursuing certification through the U.S. Green Building Council’s LEED Rating System™.

“Sun shades help significantly lower buildings’ cooling costs and energy use, while still letting natural light fill the workspace,” says Mary Olivier, Tubelite’s marketing manager. “Max/Block sun shades are easy-to-install, aesthetically-and structurally-compatible with Tubelite’s curtainwall and storefront systems.”

Trumble also notes that the Bernalillo Elementary School’s large expanses of glazing “not only enhance safety and security, but reinforce the transparency of the building.”

Optimizing strength and thermal performance on Bernalillo Elementary School, Tubelite’s T14000 Series storefront and 400 Series curtainwall accommodate a wide range of glass options and infills. The curtainwall relies on an exterior screw-applied pressure bar to secure the glass. The storefront system offers the flexibility of glazing the storefront system from either inside or outside helps reduce installation time and associated labor costs.

Linetec finished the storefront and curtainwall systems’ aluminum framing members for Bernalillo Elementary School applying paint on the interior and clear anodize on the exterior. This eco-friendly anodize process sends 90% less waste to landfills than traditional anodizing. Painted finishes also are applied and controlled in an environmentally effective manner to minimize, or even eliminate, volatile organic compounds (VOCs). These architectural-grade finishes help minimize maintenance and further protect the entrance systems’ rigorous operation.

Bernalillo Elementary School serves approximately 450 third- through fifth-grade students and faculty. Previously, these students attended Carroll Elementary, which was built in 1980 as the district’s last “new” elementary. The kindergarten through second-grade students attended Roosevelt Elementary. When the new elementary opened in August 2010, Carroll became the kindergarten through second-grade campus and Roosevelt transitioned to administrative offices.

Today, faculty and students at Bernalillo Elementary School access 21 teaching classrooms along with several special education spaces; areas for music, art and computer labs; plus a cafeteria and kitchen, administrative offices and a multi-purpose room.

**

Bernalillo Elementary School, 480 Calle del Norte, Bernalillo, N.M.
* Owner: Bernalillo Public Schools; Albuquerque, N.M.
* Architect: Fanning Bard Tatum Architects AIA, Ltd.; Albuquerque, N.M.
* General contractor: Enterprise Builders Corporation; Albuquerque, N.M.
* Glazing contractor: Southwest Glass & Glazing, Inc.; Albuquerque, N.M.
* Entrance systems – manufacturer: Tubelite Inc.; Walker, Mich.
* Entrance systems – finisher: Linetec; Wausau, Wis.
* Photographer: mattophoto architectural photography; Albuquerque, N.M.

Tubelite offers ForceFront Blast curtainwall and entry door

Walker, Mich. — Helping protect low- and mid-rise buildings, Tubelite’s ForceFront™ Blast curtainwall and entry door systems are now available for high-security projects seeking blast hazard mitigation.

ForceFront Blast products are designed for compliance with ASTM International standard F1642-04, the U.S. General Services Administration Interagency Security Committee (GSA/ISC) security design criteria and U.S. Department of Defense Unified Facilities Criteria (DoD UFC) 4-010-01 requirements. The products are tested to meet blast performance of 6 psi peak pressure at 42 psi-msec impulse.

Tubelite’s ForceFront Blast entry doors feature durable tie-rod construction, 6-inch-wide stiles and heavy-duty hardware. A single door measures 3-feet-wide and 7-feet-high. A 5.5-inch back member reinforces the curtainwall system’s structural performance. The systems include nominal 1-inch insulated glazing with a SentryGlas® Plus Interlayer. Dry glazing and sealing can be completed at the jobsite and a variety of anchor options are available to ease installation.

“Complementing our current product offering in performance, aesthetics and environmental attributes, ForceFront Blast is generating interest in geographic areas with a high count of governmental buildings, such as the Virginia/D.C. area, the Carolinas and Texas,” says Tubelite’s marketing manager, Mary Olivier.

In addition to blast-mitigating protection, Tubelite’s ForceFront Blast curtainwall and entry door systems support facilities’ environmental goals. The aluminum used to produce these systems can be extruded by Tubelite using EcoLuminum™, a high recycled-content aluminum billet composition with eco-friendly, durable finishes. These qualities may contribute to projects seeking certification by the U.S. Green Building Council’s LEED® Rating Systems.

To learn more about Tubelite’s products and specific performance data, please click here.

###

Media contact: Heather West, heather@heatherwestpr.com

Shared Learnings: Glazing and Energy Codes

by Tom Minnon, LEED® AP, CDT, Eastern Region Sales Manager for Tubelite Inc.

Architects and building owners face growing challenges in balancing aesthetics and daylighting design needs with increasingly stringent building and energy code requirements. This month’s discussion will focus on ways to reduce heat loss and heat gain to comply with commercial energy codes. Thermal energy performance of glass can be improved several ways; many of them are just now beginning to be incorporated into the commercial segment.

Warm Edge Technology
(Conductive heat loss)

Several products have been introduced that will help reduce conductive heat loss through the edge of insulating glazing units (IGUs). Warm Edge technology will also help reduce condensation that typically occurs around the edge of glass near the frame. Below are some of the different types of IG spacers available.

1. Metal spacers
Made from stainless steel or aluminum. Dessicant consists of tiny beads which absorb any moisture trapped in the unit during manufacturing. Stainless steel offers better performance than steel.

2. Hybrid spacers
Changing metal spacers from a tube to a U-shaped channel reduces the flow of heat through the spacer.

3. Thermal break spacers
Thermal barrier technology creates a warm-edge IGU that reduces thermal conductivity.

4. Foam & Thermoplastic spacers
Non-metal spacers include a foam material that has dessicant entrained within it and thermoplastic spacers consisting of a single-component polyisobutylen with included desiccant material.

Argon and Krypton Gas Fill
(Convective heat loss)

An improvement that can be made to the thermal performance of IGUs is to reduce the movement of air between the panes of glass. Typically, the space is filled with air or flushed with dry nitrogen just prior to sealing. In a sealed IGU, air currents between the two panes of glazing carry heat to the top of the unit and settle into cold pools at the bottom. Filling the space with a less conductive, more viscous, or slow-moving gas minimizes the convection currents within the space, conduction through the gas is reduced, and the overall transfer of heat between the inside and outside is reduced.

Argon is inexpensive, nontoxic, nonreactive, clear and odorless. The optimal spacing for an argon-filled unit is the same as for air, about ½-inch (11-13 mm). Krypton is nontoxic, nonreactive, clear, and odorless and has better thermal performance, but is more expensive to produce. A mixture of krypton and argon gases is also used as a compromise.

Low-e Coatings
(Radiant heat loss)

A great deal of winter heat loss (and summer heat gain) is due to radiation. In winter, low-e coatings help “reflect” heat energy back into the building. They also increase the surface temperature of the interior glass. This is very important when considering human comfort levels. People lose body heat in four ways:

  • conductive heat loss between the air and exposed skin,
  • convection heat loss due to air moving across the skin (think wind chill factor),
  • evaporative heat loss due to moisture on the skin evaporating (you feel hotter on a humid day because the skin cannot evaporate as much moisture), and
  • radiant heat loss due to the human body being warmer than the surrounding surfaces. More than 50% of body heat loss is due to radiation. The warmer we can make our surroundings, the less heat we will radiate to those surfaces and the warmer we will feel. This is referred to as “Mean Radiant Temperature.” Increasing the surface temperature of the glass will result in a higher mean radiant temperature and ultimately a greater feeling of human comfort.

In summer, and year round for most commercial buildings, we want to limit the amount of solar radiation entering the building, which increases air conditioning loads. Low-e coatings are very effective at minimizing the amount of solar radiation entering the building. In order to meet the 2012 Energy Code, areas of the southern U.S. in Zones 1, 2 and 3 will need to have a fixed glazing system Solar Heat Gain Coefficient (SHGC) of 0.25 or less. This can best be achieved with IGUs and low-e coatings. The days of ¼-inch single glazing in storefront and curtainwall are pretty much in the past.


References

**

Tom Minnon, LEED® AP, CDT, is the eastern region sales manager for Tubelite Inc., serving clients from Maine to Georgia. With nearly four decades of industry experience and many professional accreditations, he regularly provides educational and consultative support to architects, buildings owners and glazing contractors regarding storefront, curtainwall, entrances and daylight control systems.

Follow

Get every new post delivered to your Inbox.